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API Refractory Personnel Sample Questions (Q10-Q15):

NEW QUESTION # 10
When drying out a unit or vessel that has multiple refractories, schedules should be based on:

A. the refractory or lining system that has the longest duration requirement.
B. extending the hold times by one hour per additional refractory layer.
C. the refractory with the highest density in the dryout.
D. an average of heating rates and holding times for the refractories and thicknesses being dried out.

Answer: A

Explanation:
When drying out units withmultiple types of refractories, API 936 and API Technical Report TR 980 emphasize that the most conservative dryout schedule must be followed to avoid premature failure orexplosive spalling. This meanschoosing the refractory material or lining system that requires the longest duration or slowest heating rate.
Different refractory types-gunned, cast, plastic, or fiber-have varying sensitivities to moisture and thermal gradients. Selecting the schedule with the longest duration ensures full water removal, especially from thick sections or materials with high water retention capacity.
Reference:
API TR 980,Monolithic Refractories: Installation and Dryout, Section on "Dryout Procedures for Mixed Lining Systems" states: "The overall schedule shall default to the requirements of the component with the longest duration requirement or most sensitive thermal response."

NEW QUESTION # 11
To compose a sample for the CCS test from an equivalent number of refractory shapes the specimen should be

A. At least three
B. At least five
C. At least four
D. None of the above

Answer: B

NEW QUESTION # 12
Who is responsible to provide details of metal fiber reinforcement including dimensions, concentration, type and metallurgy?

A. Manufacturer
B. Owner
C. Inspector
D. Contractor

Answer: A

Explanation:
The manufactureris responsible for specifying the exactdimensions, type, concentration, and metallurgical propertiesof metal fiber reinforcement in castable refractories. These fibers are often integral to the formulation and performance of the material and are introduced during manufacturing (not field mixing), with characteristics tailored to improve thermal shock resistance and crack propagation control.
API 936 defers to the manufacturer's technical data for the design and quality control of any material component, including reinforcement. The contractor is responsible for verifying that materials match the manufacturer's documented specification.
Reference:
API Std 936, Section on "Material Submittals" and "Manufacturer's Technical Datasheets" API TR 978, Section on "Metallic Reinforcement in Monolithics" indicates that fiber specs are a manufacturer responsibility

NEW QUESTION # 13
For non-erosive service, what is the required number of test specimens per sample for cold crushing strength?

A. 0
B. 1
C. 2
D. 3

Answer: B

Explanation:
According to API Std 936, cold crushing strength tests for non-erosive service require:
"For non-erosive service, a minimum of two specimens per sample shall be tested for cold crushing strength."
- API Std 936, Section 6.4.2, Cold Crushing Strength
This ensures adequate verification of mechanical integrity without the more stringent criteria used for erosive applications. Therefore, Option B is correct.

NEW QUESTION # 14
Spalling of layers from the hot surface of a refractory lining is called

A. Crumbling
B. Sheeting
C. Spalling
D. Erosion

Answer: C

NEW QUESTION # 15
......

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